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Beacon CASES

Efficiency Boost, Reputation Enhanced | Beacon Robot Supports a Leading 3C Electronics Multinational in Warehouse Logistics Transformation




Beacon Robot's dual-roller AMR solution enhances automation in a leading 3C electronics manufacturer's Thailand plant, boosting efficiency, flexibility, and safety in warehouse logistics.

Industry Background
The client is a global leader in the design, manufacturing, and distribution of notebook cooling modules. As the world’s largest notebook cooler designer and manufacturer, the company has undertaken a major smart factory upgrade at its Thailand plant. By incorporating big data, artificial intelligence, and intelligent automation, the company aims to enhance production efficiency, reduce costs, improve product quality, and strengthen market competitiveness.

3C Industry


Customer Requirements
1. Upgrade the stamping workshop’s unloading roller conveyor system for automated material handling.
2. Implement an intelligent logistics system to automate the transport of full and empty tray fixtures across multiple stages, including: 
● Stamping workshop unloading stations
● QC inspection at the semi-finished product warehouse
● Sandblasting workshop
● Electroplating workshop
3. Improve production efficiency, reduce operational costs, and minimize manual labor intensity.

3C Industry1

Beacon Robot's Solution

XT400G2 Dual-Side Roller Conveyor AMR integrated with:
o Automated charging stations 

o Middleware system 
o RMS fleet scheduling system

Custom button-controlled dual-side docking stations with powered conveyors.

Seamless communication integration with automated doors and unloading machines.

Customer Benefits

20% increase in transport efficiency per cycle, achieving a takt time of 60 minutes per 9 trips.

Flexible deployment, allowing dynamic adaptation to production lines and business needs.

Enhanced production schedule accuracy, ensuring timely material handling.

Improved operational safety, reducing risks in material transport.

Case Study | Beacon Robot AMR Forklifts Excel in State Grid, Achieving Smart Material Handling!




Beacon Robot AMR forklifts empower State Grid with intelligent, unmanned material handling, enhancing efficiency, safety, and warehouse automation.


Industry Background
Electric power is an energy source that utilizes electrical energy as its driving force. It encompasses power generation, transmission, transformation, distribution, and consumption. In today’s information era, electricity is indispensable in daily life—powering televisions, computers, smartphones, and even traditional fuel-powered vehicles that are now transitioning to electric. Power equipment and materials are crucial components of power asset management, making warehouse operations essential. With the advancement of smart grid construction, the demand for AMR-based unmanned handling solutions is steadily increasing.

Beacon Robot has partnered with a subsidiary of State Grid Corporation to implement an intelligent, unmanned in-factory material handling solution.

Electric Power Industry

Customer Pain Points

Large inventory volume & diverse materials: Extensive storage needs and a wide range of materials result in high labor-intensive workloads.

Inefficient manual handling: Improper material placement due to manual operations.

Limited vertical storage utilization: Low space efficiency; manual retrieval from high storage locations is challenging and poses safety risks.

Lack of digitalization: Discrepancies in inbound and outbound inventory data due to limited information management.

Solution

Customized Compact Stacker AMR: Non-standard, compact stacker with a lifting height of up to 6.2m.

RMS Fleet Management System: Coordinated scheduling of multiple AMRs.

Seamless System Integration: Direct connection with the client's MES & WMS systems.

Automated Charging Stations: Ensuring uninterrupted operation.

Project Highlights

Optimized Space Utilization & Cost Efficiency:
The compact stacker AMR achieves a 6m lifting height while reducing aisle width by nearly 0.5m compared to conventional reach stackers, maximizing storage efficiency and lowering equipment costs.

High-Density Storage Strategy:
A hybrid operation mode combining high-level pallet storage and small-parts rack storage significantly enhances vertical warehouse utilization.

Precision Conveyor Integration:
The AMR forklifts seamlessly integrate with roller conveyor systems, achieving a positioning accuracy of ±5mm.

End-to-End Visibility & Intelligent Management:
Real-time monitoring of the entire process enables transparent data flow and traceable warehouse management.

Results & Benefits

By deploying Beacon Robot AMR forklifts, the company is expected to achieve:

15% increase in material handling efficiency.

30% reduction in labor costs.

Enhanced safety in warehouse operations.

Sustainable & green production.

Significant improvement in intelligent warehouse management.

The implementation of this project marks a new milestone in smart warehousing for the power industry!

Case Study | Beacon Robot Enhances Cross-Plant Smart Logistics for a Leading Automotive Parts Manufacturer




Beacon Robot improves cross-plant smart logistics for a top automotive parts manufacturer, enhancing efficiency, safety, and reducing labor costs with automated material handling solutions.


Industry Background
As the automotive industry evolves, parts manufacturers are shifting towards customized production, leading to an increase in material variety. To meet growing production demands, many companies are expanding their factory areas, making cross-plant material transportation a major challenge.

A well-known automotive parts manufacturer sought to improve logistics efficiency without disrupting production capacity. After exploring various solutions, the company partnered with Beacon Robot to implement a smart logistics upgrade. By integrating hardware and software-driven autonomous forklifts, the company successfully achieved cross-warehouse, cross-plant automated material handling.

hmi

Customer Challenges

Inefficient manual transport across multiple plant sites, affecting operational coordination.

Safety risks due to manual transport across plant roadways.

Labor shortages and rising costs, requiring a cost-effective and scalable automation solution.

Beacon Robot's Solution

Beacon Robot deployed an intelligent logistics system, leveraging:

Reach Stacker AMRs as the primary hardware.

RMS Fleet Scheduling System for seamless coordination.

This solution not only automated operations in the finished goods warehouse but also significantly improved cross-plant material handling efficiency, reducing costs and optimizing workflows.

hmi1

Key Advantages

Fully Automated Storage & Transport – AMRs autonomously interface with elevators, enabling automated outbound logistics.

24/7 Unmanned Operation – Long-distance material transport is automated, cutting operational costs and boosting efficiency.

Cross-Plant Intelligent Transport – AMRs integrate with traffic warning lights, ensuring safe passage for personnel and materials.

Optimized Smart Logistics – Improved logistics flow and efficiency, supporting lean manufacturing and enhancing competitiveness.


Seamless and efficient logistics operations are critical for high-quality production. By leveraging Beacon Robot's smart logistics solutions, the manufacturer achieved a significant leap in operational efficiency, setting a new benchmark for intelligent automotive manufacturing.

Case Study | R20S Reach Stacker AMR Enhances Smart Warehousing for a Leading Pharmaceutical Enterprise




Beacon Robot's R20S Reach Stacker AMR boosts smart warehousing for a leading pharmaceutical enterprise, improving efficiency by 25% and reducing labor costs in automated inbound and outbound operations.



Industry Background
The rise of smart manufacturing has accelerated the digital transformation of the biopharmaceutical industry. As the demand for new technologies and higher efficiency grows, AMRs are rapidly being adopted in pharmaceutical packaging production lines and logistics warehouses. These solutions enable automated inbound and outbound operations, reducing labor dependency and optimizing cost efficiency.

The Pharmaceutical Industry

Customer Case

A prominent pharmaceutical company has been actively building a smart supply chain, leveraging big data and AI-driven innovation to create an advanced digital control platform. With 31 smart logistics warehouses, the company sought to further enhance warehouse automation. To achieve this, the company integrated Beacon Robot's R20S Reach Stacker AMR, streamlining high-rack storage and retrieval operations in narrow aisles.

The Pharmaceutical Industry1

Project Highlights

Optimized AMR Delivery Routes – Ensuring seamless and efficient material flow.

Stable Performance & High Recognition – Nearly six months after deployment, the solution has received high praise from the customer.

25% Increase in Inbound & Outbound Efficiency – Compared to pre-automation performance.

Enhanced Productivity & Cost Reduction – Lower labor intensity, improved production efficiency, and optimized operational costs.


By integrating Beacon Robot’s smart warehousing solutions, the pharmaceutical enterprise has successfully automated its material handling processes, strengthening its logistics capabilities and paving the way for a more intelligent and efficient supply chain.

L12C Forklift In The Photovoltaic Industry | Smart Logistics For Solar Power