Global Expansion: Beacon Robot Shares Benchmark Overseas Project Cases

Ⅰ.Case Study: South Korea
A globally renowned South Korean manufacturer specializing in automotive and home appliance wiring harnesses and precision electronic componentsserves industry giants such as LG. Providing core products including high-voltage wiring harnesses and PCB assemblies, the company operates across the automotive electronics, new energy storage, and consumer electronics sectors. To enhance logistics efficiency while reducing labor costs and operational intensity, the company deployed autonomous mobile robots（AMRs）for the first time to achieve unmanned material transfer across different factory zones.

Customer Requirements

1. Carrier Reuse & Cost Optimization: To minimize expenses, the solution was required to utilize the client's existing racks as transport carriers.
2. Autonomous Inter-Zone Transfer& Smart Charging: The robots needed to operate autonomously across separate factory campuses with integrated intelligent charging capabilities.
3. Safe Operations in Mixed Human-Robot Environments: Ensuring absolute safety while navigating areas shared by both personnel and robots.

Customer Benefits

1. Cost & Efficiency: Minimized retrofit costs while boosting material turnover and slashing overall logistics expenses.
2. Stability & Intelligence: Ensured uninterrupted production flow and elevated smart scheduling capabilities.
3. Safety: Delivered reliable operations in complex mixed-traffic zones, eliminating manual handling risks.

Ⅱ.Case Study: Europe
A Fortune 500 enterprise headquartered in Japan, specializing in automotive components, repair equipment, hardware, machinery, and power tools.To achieve seamless production line integration, optimize the working environment, reduce labor intensity, and boost overall efficiency, the company implemented an automated logistics solution.

Customer Requirements

1.High Precision & Reliability: Meet strict production takt time requirements with minimal system tolerance for errors.

2.Safety Compliance: Automated mechanisms must adhere to rigorous safety standards and protection protocols.

3.Process Transformation: Replace traditional manual handling with a fully traceable end-to-end material management system.

Customer Benefits
1. Cost Reduction: Labor costs during peak production periods decreased by 30%–51%.

2.Workforce Optimization: Achieved an overall staff optimization rate of 15%.

3. Full Visibility: Enabled end-to-end logistics visualization with real-time tracking and traceability of material status.

Ⅲ. Case Study: Thailand
A global leader in the R&D, manufacturing, and sales of laptop cooling solutions, specializing in thermal module design. Leveraging advanced technologies including big data, AI, and smart equipment, the client’s Thailand facility has undergone a comprehensive digital and intelligent transformation of its production, operations, and supply chain. This upgrade aims to boost production efficiency, control operating costs, enhance product quality, and further strengthen core market competitiveness.

Customer Requirements

1. Automation Upgrade: Retrofit the roller conveyor system in the stamping workshop to enable fully automated material loading and unloading.

2.Smart Logistics: Deploy an intelligent logistics system to automate the entire workflow, including:

• Recycling of full trays and replenishment of empty trays in the stamping workshop.
• QC inspection and circulation flow for semi-finished goods in the stamping warehouse.
• Supply of full trays to the sandblasting workshop.
• Loading of full trays and unloading of empty trays in the electroplating workshop.

3.Efficiency & Ergonomics: Enhance overall production efficiency while reducing operating costs and minimizing physical labor intensity for frontline staff.

Customer Benefits

1.Efficiency Boost: Achieved a 20% increase in one-way transport efficiency post-implementation.

2.Flexible Deployment: Offers adaptable planning capabilities to align with evolving production lines and business needs.

3.Perfect Precision:Reached a 100% takt time accuracy rate.

4.Enhanced Safety: Significantly improved safety standards for cargo handling and transportation.

Ⅳ. Case Study-Japan
A leading Japanese manufacturer specializing in wires, cables, energy infrastructure components, and precision electronic elements. Serving a wide range of critical sectors—including power utilities, telecommunications, automotive (xEV), semiconductors, and general manufacturing—the client stands as a key supplier to Japan's power and communication infrastructure networks.

Customer Requirements

1. Process Integration: Seamlessly connect the workflows for loading raw material reelsand returning finished product carriers (empty spools).
2. Agile Responsiveness: Address the challenges of responding quickly to high-mix, low-volume production environments.
3. Overcoming Manual Limitations: Eliminate quality and efficiency bottlenecks caused by manual operations.
4. Strict Compliance: Meet extremely high standards for traceability and error-proofing.

Customer Benefits

1. Zero-Damage Precision: Achieved "zero-damage" precision handlingfor all material flows.
2. Optimized Collaboration: Realized "optimal" cluster collaborationfor system resources.
3. Real-Time Visibility: Ensured 100% real-time synchronizationand visibility of production data across the entire process.

Ⅴ. Case Study-Russia

This client is one of Russia’s largest retail supermarket chains. Its warehouses play a central role in the turnover, storage, and distribution of all product categories, serving as a critical hub that supports the efficient operations of its retail stores. With the rapid growth of Russia’s retail industry, the client’s store network has continued to expand and its product SKUs have grown increasingly diverse. As a result, the pressure on warehouse operations has become increasingly evident, and traditional warehousing and material handling models are no longer sufficient to meet business growth needs. An intelligent upgrade is urgently needed to overcome these bottlenecks.

Customer Requirements

1. Labor Optimization: Reduce heavy reliance on manual labor to cut costs and alleviate workforce shortages.
2. Agile Throughput: Shorten inventory turnover cyclesto ensure timely store replenishment, specifically handling peak demands during retail seasons.
3. System Integration: Achieve seamless synergy and data interoperability via automatic integration with the existing Warehouse Management System (WMS).
4. Continuous Operation: Ensure 24/7 equipment stability with automatic charging capabilities tominimize downtime and guarantee operational continuity.

Customer Benefits

1. Cost & Efficiency: Reduced annual labor costs by 30%and significantly shortened waiting times in the goods turnover cycle.
2. Inventory Precision: Improved inventory accuracy to over 99.8%, enabling managers to monitor stock dynamics in real-time and formulate precise replenishment and scheduling plans.
3. Damage Reduction: Eliminated collision risks, lowering the incidence ofproduct bumps and damage, resulting in a cargo loss rate reduction of over 60%.

The global footprint of Beacon Robot is continuously expanding, built upon a foundation of successful benchmark projects worldwide. From precision manufacturing in Japan and South Korea, to the retail sector in Russia, and the electronics industry across Southeast Asia, we deliver customized smart logistics solutions. These solutions empower manufacturing enterprises across diverse industries to overcome logistics efficiency challenges, achieving significant cost reductions and operational upgrades.

Looking ahead, Beacon Robot remains committed to deepening its presence in the global smart logistics arena. By leveraging cutting-edge technology, mature solutions, and comprehensive services, we will continue to enable the intelligent transformation of manufacturers worldwide. Together with our global partners, we are building a new ecosystem of efficient, intelligent, and sustainable smart logistics.

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